Project Overview
Baoli Machinery successfully supplied a Capacity 1-Ton/Batch Sugar Powder Grinding & Mixing Production Line to a food manufacturer in Nepal. The customer specializes in producing flavored sugar powder for beverage mixes, bakery ingredients, confectionery products, and instant food applications.
The project required a fully automated, food-grade production line capable of converting crystal sugar into 120-mesh icing sugar, accurately dosing multiple ingredients, and producing homogeneous powder blends with continuous, dust-free operation.
To meet these requirements, Baoli Machinery designed a complete turnkey solution integrating sugar grinding, screening, conveying, weighing, mixing, buffering, and packaging into one highly efficient production line.
Project Information
● Project Location: Nepal
● Industry: Food Processing / Beverage Powder Manufacturing
● Capacity: 1 Ton/Batch
● Application: Sugar Powder Grinding & Flavor Powder Mixing
● Finished Product: 120 Mesh Sugar Powder & Flavored Sugar Powder
● Equipment Included: Dust-Free Bag Dump Station, Vibrating Sieve, Universal Grinder, Pneumatic Conveyor, Buffer Hopper, Horizontal Ribbon Mixer, Automatic Weighing System, Finished Product Hopper
● Material of Construction: Food Grade SUS304 Stainless Steel
● Automation Level: Fully Automatic
● Installation Layout: Vertical Workshop With Low-Noise Platform
● Production Features: Dust-Free, Continuous Production, Automatic Batching & Mixing, Labor Saving
● Installation Year: 2025
Customer Requirements
The customer planned to expand production capacity while improving product quality and reducing manual labor. Their finished products included:
● Flavored Sugar Powder
● Fruit Juice Powder Mixes
● Beverage Premixes
● Instant Drink Powders
● Bakery Ingredients
● Functional Food Powders
Before working with Baoli Machinery, the customer experienced several production challenges:
Manual Feeding and Dust Pollution
Traditional sugar feeding generated significant dust, resulting in material loss and poor working conditions.
Inconsistent Powder Fineness
The existing grinding equipment could not consistently produce the required 120-mesh sugar powder, affecting downstream mixing quality.
Uneven Ingredient Distribution
Fruit juice powder, food additives, flavors, and essential oils were manually added, resulting in inconsistent mixing uniformity.
High Labor Costs
Multiple operators were required for feeding, weighing, mixing, and packaging, increasing operating expenses.
Limited Production Capacity
The previous batch system could not support increasing market demand.
The customer requested a fully automated production line that could:
● Process 1 ton of material per batch
● Grind crystal sugar into 120-mesh powder
● Automatically weigh and transfer materials
● Accurately add fruit powders, additives, and essential oils
● Achieve excellent mixing uniformity
● Minimize dust generation
● Reduce manpower requirements
● Fit into a vertical workshop layout
Customized Solution
After evaluating the customer's production process, factory layout, and product formulations, Baoli Machinery engineered a customized Sugar Powder Grinding & Mixing Production Line. The entire system was designed for continuous, hygienic, and highly automated production while complying with food processing standards.
Production Process
Crystal Sugar → Dust-Free Bag Dump Station → Impurity Removal & Vibrating Sieve→ Universal Grinding Machine → 120-Mesh Sugar Powder → Pneumatic Conveying → Buffer Hopper → Automatic Weighing → Horizontal Ribbon Mixer → Addition of Fruit Juice Powder, Food Additives & Essential Oils → Homogeneous Mixing → Finished Product Buffer Hopper → Automatic Packaging
This integrated process significantly improved production efficiency while ensuring stable product quality.
Equipment Configuration
The complete 1-Ton/Batch Sugar Powder Grinding & Mixing Production Line includes the following equipment:
1. Dust-Free Bag Dump Station
The production begins with a dust-free bag dumping station, allowing operators to safely unload crystal sugar while minimizing airborne dust.
Benefits
● Dust-free feeding
● Cleaner production environment
● Reduced material loss
● Improved operator safety
2. Vibrating Sieve
Before grinding, crystal sugar passes through a vibrating screening system to remove impurities and oversized particles.
Advantages
● Removes foreign materials
● Protects downstream equipment
● Improves grinding performance
3. Universal Grinding Machine
The screened sugar enters the universal grinding machine, where it is ground into 120-mesh sugar powder.
Features
● High grinding efficiency
● Uniform particle size
● Stable operation
● Food-grade design
● Easy cleaning
4. Pneumatic Conveying System
The ground sugar powder is pneumatically conveyed to the intermediate buffer hopper.
Advantages
● Fully enclosed transportation
● Dust-free conveying
● Reduced labor
● Improved production efficiency
5. Buffer Hopper with Automatic Weighing
The buffer hopper provides temporary storage and ensures accurate batch weighing before mixing.
Benefits
● Stable material flow
● Accurate dosing
● Continuous production
6. Horizontal Ribbon Mixer
The weighed sugar powder is transferred into the horizontal ribbon mixer.
Additional ingredients such as:
● Fruit juice powder
● Food additives
● Flavoring agents
● Essential oils
are added according to the production formula.
The ribbon mixer ensures rapid and highly uniform blending.
Advantages
● Excellent mixing uniformity
● Gentle mixing action
● Short mixing cycle
● Suitable for food powders
7. Finished Product Buffer Hopper
After mixing, the finished product is discharged into a storage hopper before entering the packaging system.
This design enables continuous production and minimizes waiting time between batches.
Production Results
Following installation and commissioning, the production line achieved excellent operating performance.
Batch Capacity
1 Ton per Batch. The system consistently meets the customer's planned production volume.
Powder Fineness
Crystal sugar is uniformly ground to approximately 120 mesh, providing an ideal particle size for beverage and food applications.
Mixing Uniformity
The horizontal ribbon mixer achieves excellent distribution of fruit powders, additives, and essential oils, ensuring consistent product quality from batch to batch.
Fully Automated Production
The integrated weighing, conveying, mixing, and buffering systems significantly reduce manual operations and improve production efficiency.
Dust-Free Manufacturing
The enclosed feeding and conveying systems effectively eliminate dust pollution, creating a cleaner production environment and reducing product loss.
Vertical Plant Layout
The production line is installed on a low-noise steel platform, making full use of the customer's vertical workshop space while improving process flow and maintenance access.
Hygienic Design
The complete system is manufactured from food-grade SUS304 stainless steel, meeting strict hygiene requirements for food processing.
Customer Feedback
After the production line entered commercial operation, the Nepalese customer expressed high satisfaction with its performance.
Customer Comments
"The production line fully meets our expectations. The sugar powder fineness is very consistent, the mixing quality is excellent, and the automation has significantly reduced labor requirements. The dust-free design has also greatly improved our production environment. We are very satisfied with Baoli Machinery's engineering support and equipment quality."
Project Benefits
√ 1 Ton/Batch production capacity
√ Uniform 120-mesh sugar powder
√ Excellent mixing consistency
√ Automatic weighing and batching
√ Continuous production process
√ Dust-free conveying system
√ Reduced labor costs
√ Food-grade SUS304 stainless steel construction
√ Quiet and compact vertical installation
Why Choose Baoli Machinery for Sugar Powder Processing?
With more than 20 years of experience in powder processing equipment manufacturing, Baoli Machinery provides complete turnkey solutions for food, beverage, pharmaceutical, and chemical industries.
Our expertise includes:
● Sugar Powder Grinding Lines
● Powder Mixing Systems
● Seasoning Production Lines
● Beverage Premix Plants
● Protein Powder Production
● Spice Processing Lines
● Turnkey Powder Handling Systems
Every production line is customized according to your material characteristics, production capacity, factory layout, and automation requirements.
Request Your Custom Sugar Powder Production Solution
Looking for a reliable Sugar Powder Grinding & Mixing Production Line?
Our engineering team can design a complete solution tailored to your production process.
Please Tell Us
● Raw Material
● Required Capacity
● Target Powder Fineness
● Formula Ingredients
● Factory Layout
● Packaging Method
● Country
We will recommend the most suitable equipment configuration and provide a complete turnkey proposal.
Contact Baoli Machinery today to start your next powder processing project.