Three-Dimensional Mixer for Pharmaceuticals, Chemicals & Food Powder Use
JB series three-dimensional mixer is widely applied for the mixing of powder material by the pharmacy, chemical, and foodstuff industries, as well as for the quick and even mixing of various materials in different granule sizes and gravity. This 3d mixer has the advantages of stable operation, low noise, high loading coefficient, and short mixing time.
Baoli Machinery is one of the best 3D powder mixer manufacturers & suppliers in China. If you are looking for 3D mixing machines, welcome to contact us!
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Video of three-dimensional mixer
Working Principle of JB Series three-dimensional Swing mixing Machine
Three-Dimensional Motion: The mixing cylinder, driven by the main shaft, simultaneously performs axial, radial, and circumferential movements.
Combined Mixing Mechanisms: Convection, diffusion, and shear forces occur concurrently. Materials inside the container not only move translationally but are also lifted, scattered, and slid against each other.
No Dead Zones: This complex motion trajectory ensures the entire container space becomes an effective mixing area, preventing localized uneven blending.
Gentle Mixing: For fragile, crystal-sensitive, or heat-sensitive materials, the 3D mixer provides a gentle mixing environment that preserves the original characteristics of the materials.
Specialty: With its unique three-dimensional swing, parallel moving, and rolling methods, this 3D mixer can generate a strong pulse movement to push forward and to mix the target materials continuously. The excellent mixing effects are the result of its changeable vortex movement that possesses the energy gradients inside. It also has the merits of smooth running, low noise, high loading quantity, and short mixing time as well.
Applications of 3D mixer machine
1. Pharmaceutical Industry
This is the most critical and widely applied field for 3D mixers. Due to their non-destructive mixing, absence of dead zones, and ease of cleaning (compliant with GMP standards), they are used in:
* Mixing APIs and Excipients: Fully blending active pharmaceutical ingredients with various excipients (e.g., fillers, disintegrants, lubricants) before tablet or capsule production.
* Blending Traditional Chinese Medicine Powders: Uniformly mixing powders from multiple ground herbal medicines.
* Ensuring Drug Content Uniformity: Critical for drug safety and efficacy, where the high homogeneity of 3D mixers is essential.
2. Food Industry
* Seasoning and Spice Blending: Combining powdered spices, monosodium glutamate, salt, etc., to create composite seasonings.
* Nutritional Supplement Mixing: Uniformly blending nutrients like vitamins, minerals, and protein powders with base materials (e.g., milk powder, rice flour).
* Additive Premixes: Pre-mixing trace food additives (e.g., pigments, preservatives) with carriers to ensure even distribution in final products.
3. Chemical Industry
* Dye and Pigment Mixing: Ensuring uniform dispersion of pigment particles for consistent product coloration.
* Plastic Masterbatch Mixing: Blending colorants, additives, and base plastic particles.
* Fine Chemicals: Mixing catalysts, ceramic powders, metal powders, etc.
4. Veterinary Drug and Feed Industry
* Veterinary Drug Premixes: Diluting trace medications with bulk carriers to ensure accurate animal dosing.
* Feed Additives: Uniformly blending vitamins, amino acids, trace elements, etc., with feed carriers.
Technical Specifications
| Model | Main Structural Dimensions (mm) | Volume |
Max Loading |
Speed |
Machine Weight |
Total Power |
|||
| L | W1 | W2 | H | L | KG | Rpm/min | Kg | KW | |
| JB-50 | 1000 | 850 | 1400 | 1200 | 50 | 25 | 3-15 | 250 | 1.1 |
| JB-100 | 1250 | 1250 | 1775 | 1600 | 100 | 50 | 3-12 | 600 | 2.2 |
| JB-200 | 1400 | 1450 | 1800 | 1750 | 200 | 100 | 3-12 | 900 | 2.2 |
| JB-400 | 1650 | 1600 | 2235 | 1950 | 400 | 200 | 3-12 | 1200 | 4 |
| JB-600 | 1750 | 1600 | 2435 | 2160 | 600 | 300 | 3-12 | 1600 | 5.5 |
| JB-800 | 2000 | 1900 | 2690 | 2550 | 800 | 400 | 3-12 | 2000 | 7.5 |
| JB-1000 | 2100 | 1950 | 2805 | 2640 | 1000 | 500 | 3-10 | 2200 | 11 |
| JB-1200 | 2200 | 2200 | 2950 | 2750 | 1200 | 600 | 3-8 | 2500 | 11 |
| JB-1500 | 2250 | 2500 | 3225 | 2930 | 1500 | 750 | 3-8 | 2900 | 15 |
More photos
FAQ
Q1: Is it convenient to clean the three-dimensional mixer?
1) Quick opening structure: using quick-opening clamps, etc., it can be quickly opened without tools.
2) No dead corners design: The inner wall of the container is smooth and fluid, avoiding material residue.
3) Cleaning methods: Supports various methods such as dry cleaning and wet washing.
Q2: How to control dust overflow and protect the production environment?
A: We offer multiple options: the device can be designed as a fully enclosed structure, equipped with an integrated bag filter or filter dust collector as an optional accessory.
Q3: Will there be heat during the crushing process? How to control the temperature?
A: Mechanical crushing does indeed generate heat. For heat-sensitive materials, we offer multiple cooling solutions:
1) Built-in cooling jacket: cools the grinding chamber through circulating cooling water.
2) Airflow cooling: Use a cold air fan to cool the cavity.
Q4: What is the lifespan of easily worn components such as blades, screens, and gear rings?
A: The lifespan depends on the hardness and abrasion resistance of the material. For high-hardness materials, we provide vulnerable parts made of advanced materials such as wear-resistant alloys and tungsten carbide to greatly extend their service life and reduce maintenance costs.
Q5: Do you provide after-sales service and technical support?
A: Yes, we offer after-sales support, including remote guidance, and can arrange for engineers to assist with on-site installation, commissioning, and staff training for larger projects.
Q6: How quickly can you respond when problems arise?
A: We provide 7x24-hour technical hotline support. For urgent issues, our engineers will first provide remote guidance through phone/video calls to resolve them. If it cannot be resolved, we will arrange for engineers to go to the site as soon as possible according to the situation.
Q7: How to obtain spare parts?
A: We maintain an inventory of commonly used spare parts and can ship them quickly. You can place an order directly through your sales representative. We provide original spare parts drawings and lists for your convenience in management.
One-stop Three-Dimensional Mixer Manufacturers & Suppliers in China
Baoli Machinery is recognized as a world supplier of powder technology solutions and offers 3d powder mixers and services of exceptional quality. We have a professional R&D and production team that supports customized services for equipment volume, materials, and control methods, precisely adapting to customer production needs and workshop space. Whether it's bulk purchasing, production line integration, or customized equipment for laboratory pilot testing, we can provide cost-effective solutions. For more details (such as customized solutions, equipment quotations, and on-site commissioning), please feel free to contact us!
