Detergent Powder Mixer Machine

Detergent Powder Mixer Machine - High-Efficiency Plough Shear Mixer for Industrial Laundry Detergents

 

Baoli Machinery's horizontal plough shear mixer has been used to mix a variety of soap and detergent products for over 20 years. As a detergent powder mixer machine, the plough mixer can be used for a variety of products across the chemical, home care, industrial cleaning, and specialty cleaning industries, providing customers with consistently homogeneous mixtures. Our detergent powder mixer combines high shear force with gentle convection mixing, enabling simultaneous mixing of surfactants and fragrances to achieve uniform results while maintaining the integrity of the raw materials.

 

 

Applications of Soaps and Detergents

 

● Laundry Detergents: Blending of spray-dried base powders with enzymes, bleaches, and fragrances.

● Dishwashing Detergents: Mixing of powder formulas for automatic dishwashers (ADW).

● Specialty Cleaners: Production of industrial degreasers, oven cleaners, and bathroom cleaners.

 

Soaps & Detergent Samples Made With JB Series Detergent Powder Mixer

 

If these samples were scented, you could smell the fragrance of our high-quality soaps and household product samples produced using our detergent powder mixers. From industrial detergents to laundry fragrances, Baoli Machinery's ploughshare mixers provide manufacturers with perfectly blended, evenly distributed, and consistent products.

 

 

Why Choose A Plough Mixer for Detergent Production?

 

Unlike standard ribbon mixers, the plough shear mixer features a unique configuration of plough-shaped agitators mounted on a horizontal shaft. These ploughs move the material in multiple directions-radially, axially, and vertically-creating a fluidized state that eliminates dead zones.

 

For detergent powder production, this technology is superior because:

● High Shear Capability: It can handle the addition of liquid binders (such as zeolites or surfactant solutions) and disperse them instantly into the powder, ensuring even coating and preventing clumping.

● Rapid Mixing: Achieves a homogeneous mix in 3-8 minutes, significantly increasing your production throughput compared to traditional mixers.

● Low Residual Discharge: The ploughs push the material directly towards the central discharge valve, ensuring >99% evacuation of the batch with minimal product waste.

 

Advanced Engineering for Heavy-Duty Detergent Mixing

 

Baoli Machinery's detergent powder mixer machine is built to withstand the abrasive nature of detergent ingredients while ensuring strict hygiene and safety standards.

● Optimized Agitator Design: Our mixer features hardened wear-resistant ploughs and a robust gearbox. This ensures longevity even when processing abrasive materials like soda ash or percarbonates commonly found in detergent formulas.

● High-Purity Construction: All contact parts are constructed from SUS304 or SUS316L stainless steel with a high-gloss polish (Ra ≤ 0.4μm). This prevents corrosion from chlorine-based bleaches and ensures easy cleaning between different product batches (e.g., switching from color-safe to bleach formulas).

● Dust-Free & Pressurized Operation: The mixer is fully sealed to prevent the escape of fine powder dust, which is crucial for maintaining a safe ATEX-compliant workplace. It can also operate under slight pressure or vacuum if required by your process.

● Integrated High-Speed Chopper (Optional): For formulas requiring the incorporation of solid perfumes, optical brighteners, or encapsulated ingredients, our high-speed chopper bars can be installed to ensure perfect distribution without damaging the particles.

Selection Sets

 

● Different type of plough according to material characteristics

● Flap valve, butterfly valve, slide gate valve, ball valve

● Explosion-proof motors

● Controls such as variable frequency drives, motor starters and operator stations are available

● Spray nozzles for liquid introduction

● Sanitary type construction

● Jacket for heating or cooling

● Carbon Steel, Stainless Steel 304, Stainless Steel 316L

 

Technical Specifications

 

Model	Main Structural Dimensions(mm)						Volume	Max. Loading	Speed	Machine Weight	Total Power
	L1	L2	W1	W2	H1	H2	L	KG	Rpm/min	Kg	KW
JB-200	1525	800	700	850	1000	100	200	120	97	450	4
JB-300	1675	1000	800	900	1100	100	300	180	85	560	5.5
JB-500	1950	1250	880	1100	1200	100	500	300	85	850	7.5
JB-1000	2404	1500	1100	1280	1400	100	1000	600	72	1300	11
JB-1500	3290	2000	1100	1385	1400	100	1500	900	63	1700	15
JB-2000	3290	2000	1330	1450	1520	100	2000	1200	63	2200	22
JB-3000	3290	2000	1530	1550	1720	100	3000	1800	63	3200	30
JB-4000	4300	2700	1530	1800	1850	100	4000	2400	56	4200	37
JB-6000	5000	3000	1750	2000	2050	100	6000	3500	56	5200	45
JB-8000	5300	3200	1950	2200	2300	100	8000	4500	48	6600	55
JB-10000	5800	3400	2150	2350	2500	100	10000	5500	48	7800	75

 

Frequently Asked Questions

 

Q1: What is the difference between a plough mixer and a ribbon mixer for detergents?

A: The main difference lies in mixing speed and shear force. A Ribbon Mixer relies on gentle convection and takes longer (10-20 mins) to mix; it's better for fragile materials. A Plough Mixer uses high-speed ploughs to fluidize the powder, mixing in 3-8 minutes. It is better suited for detergents because it can handle the addition of liquids and provides a more intense mix, preventing ingredient segregation.

 

Q2: Can this detergent powder mixer machine handle liquid addition during the mixing process?

A: Yes. The plough shear mixer is specifically designed for wet mixing or "impregnation." The intense turbulence created by the ploughs ensures that liquid binders or perfumes are instantly dispersed into the powder matrix, creating a uniform micro-encapsulation effect without forming lumps.

 

Q3: How do I clean the machine if I produce different types of detergent (e.g., colored vs. white)?

A: Cleaning is efficient due to the low-residue design. The machine features a large central bottom discharge valve and a "flushing" action created by the ploughs. For high-standard cleaning, we recommend using the CIP (Clean-in-Place) system with spray balls, which can be installed upon request. The smooth stainless steel interior also prevents pigment buildup.

 

Q4: Is the machine safe for explosive environments (dust explosion hazards)?

A: Absolutely. We understand that fine detergent powders can be explosive under certain conditions. We can equip the mixer with ATEX certification, inert gas blanketing (Nitrogen), and explosion-venting panels to ensure safe operation in hazardous zones.

 

 

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