Paddle Mixer Machine
JB series single paddle mixer machine is a high-efficiency industrial mixing equipment that uses a single propeller or anchor-type paddle as the mixing core. A motor-driven reduction gear mechanism rotates the paddle within the mixing tank. The pushing, shearing, and tumbling actions of the paddle achieve convective and diffusion mixing of the materials.
This single paddle mixer machine features a simple structure and convenient operation. It is suitable for various material forms, including granules, powders, pastes, and solid-liquid mixtures, and is widely used in the chemical, food, pharmaceutical, and building materials industries.
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Product Introduction
Introduction of Single Paddle Mixer Machine
JB series single paddle mixer machine is a high-efficiency industrial mixing equipment that uses a single propeller or anchor-type paddle as the mixing core. A motor-driven reduction gear mechanism rotates the paddle within the mixing tank. The pushing, shearing, and tumbling actions of the paddle achieve convective and diffusion mixing of the materials.
The main body of the single paddle mixing machine consists of a mixing tank, a single-paddle mixing mechanism, a drive system, a frame, and a control system. The mixing tank can be made of 304/316L stainless steel or carbon steel. The paddle shape can be customized according to the material characteristics (e.g., propeller blades, anchor blades, ribbon blades).
This single paddle mixer machine features a simple structure and convenient operation. It is suitable for various material forms, including granules, powders, pastes, and solid-liquid mixtures, and is widely used in the chemical, food, pharmaceutical, and building materials industries.
Technical Specifications of Single Paddle Mixer Machine
|
Model |
Total Volume |
Working Capacity |
Power |
Speed |
Overall Size(mm) |
Weight |
||
|
M3 |
KG |
KW |
RPM |
L |
W |
H |
KG |
|
|
JB-300 |
0.20 |
150 |
5.5 |
60 |
1880 |
1000 |
1150 |
600 |
|
JB-500 |
0.3 |
300 |
7.5 |
55 |
2200 |
1100 |
1280 |
900 |
|
JB-1000 |
0.75 |
600 |
15 |
45 |
2600 |
1340 |
1500 |
1400 |
|
JB-1500 |
1.15 |
750 |
18.5 |
40 |
2900 |
1340 |
1560 |
1700 |
|
JB-2000 |
1.6 |
1200 |
22 |
35 |
3300 |
1500 |
1780 |
2200 |
|
JB-3000 |
2.25 |
1800 |
30 |
33 |
3950 |
1780 |
1850 |
3400 |
|
JB-4000 |
3.1 |
2400 |
37 |
30 |
4100 |
1820 |
1950 |
4500 |
|
JB-5000 |
3.78 |
3000 |
37 |
27 |
4300 |
1820 |
2050 |
5600 |
|
JB-6000 |
4.55 |
3500 |
45 |
25 |
4750 |
1900 |
2300 |
6700 |
|
JB-8000 |
6 |
4800 |
55 |
20 |
5300 |
2100 |
2500 |
8900 |
|
JB-10000 |
7.5 |
6000 |
75 |
20 |
5900 |
2220 |
2700 |
10500 |
Features & Benefits of Paddle Mixer Machine
Optimized Single-Paddle Design for Seamless Mixing
The gap between the paddle and the inner wall of the mixing tank is controlled at 5-10mm. During rotation, it generates strong axial pushing and radial shearing forces, causing materials to surge upwards from the bottom of the tank and then spread outwards, achieving a thorough, circulating, and integrated mixing effect. Compared to multi-paddle structures, the single-paddle motion trajectory is more stable, effectively preventing material accumulation in the paddle gaps. The mixing dead zone is ≤0.5%, ensuring material uniformity.
Stepless Speed Regulation, Adaptable to Multiple Materials
Equipped with an imported variable frequency motor and reduction gear, the impeller speed can be steplessly adjusted within the range of 20-60 r/min, precisely matching mixing parameters for materials with different characteristics: low speed reduces dust generation for lightweight, easily airborne powders; high speed enhances shear dispersion for high-viscosity pastes; and precise control of dispersion followed by mixing can be achieved through gradual speed changes for solid-liquid mixtures.
Multiple Material Options, Corrosion Resistant and Easy to Clean
Components in contact with materials, such as the mixing tank and impellers, are made of 304 stainless steel as standard, resistant to general acid and alkali corrosion. For the highly corrosive requirements of industries such as chemical and pharmaceutical, upgrades to 316L stainless steel or Hastelloy are available, resistant to highly corrosive materials such as sulfuric acid and hydrochloric acid. The inner wall of the mixing tank is mirror-polished, with no weld seams or dead corners. The residue after unloading is ≤0.1%, allowing for rapid cleaning with a high-pressure water gun, meeting the cleaning needs of multiple batches of production.
Simple and Reliable Structure, Low Maintenance Costs
Utilizing a simplified structure with a single motor and single blade, compared to multi-blade or ribbon mixers, moving parts are reduced by over 60%, significantly lowering potential failure points. The equipment's transmission system employs a precision gear reducer, ensuring stable operation with noise levels ≤75dB. The bearings feature a sealed design, eliminating the need for frequent lubrication and requiring only 1-2 routine maintenance checks per year, reducing maintenance costs by over 30% compared to similar equipment.
Flexible Feeding and Unloading, Convenient Operation
Equipped with multiple feeding methods: top-mounted vacuum feeder, manual feeding port (with dust cover), and side-mounted pipeline feeding to meet the needs of different production scenarios; unloading methods support bottom pneumatic unloading valve (fast unloading, no residue), side manual unloading door, and large equipment can be equipped with a hydraulic tilting mechanism to achieve tilting unloading of the mixing tank, adapting to the unloading needs of different forms of materials such as granules, powders, and pastes. Operation can be completed by only 1-2 people.
High Degree of Customization and Strong Expandability
Fully customized according to production needs: blade shape can be customized with propeller blades (suitable for powder mixing), anchor blades (suitable for paste mixing), and ribbon blades (suitable for high viscosity materials); the mixing tank can be equipped with a heating jacket (suitable for materials requiring heating for mixing) and a cooling jacket (suitable for exothermic reaction materials); it can also be expanded with a weighing module (precise control of feeding amount), nitrogen protection system (preventing material oxidation), and other functions to meet special production needs.
Application Areas: Covering Mixed Needs Across Multiple Industries
Food and Feed Industry: Used for mixing flour, starch, feed, and food additives-such as mixing bread flour with yeast and improvers. The mirror-polished mixing tank leaves no material residue and meets food-grade hygiene standards.
Pharmaceutical and Health Products Industry: Made of 316L stainless steel and featuring a GMP clean design, suitable for mixing pharmaceutical excipients and health product powders-such as mixing protein powder with vitamins and maltodextrin. The equipment has no dead corners and is easy to clean.
Chemical Industry: Suitable for mixing chemical raw materials, coatings, adhesives, plastic granules, etc.-such as mixing polyethylene granules with antioxidants and masterbatches. The pushing action of the single paddle ensures uniform dispersion of additives, improving the stability of plastic products; the 316L stainless steel material is resistant to corrosion from chemical raw materials.
Building Materials and Coatings Industry: Used for mixing cement, gypsum powder, coatings, and putty powder-such as mixing exterior wall putty powder with adhesive powder and talc powder. The anchor-type blades effectively mix paste-like materials, and the heating jacket (optional) accelerates material drying and improves mixing efficiency.
Metallurgy and Mining Industry: Suitable for mixing metal powders, ore powders, and metallurgical additives-such as mixing iron powder with desulfurizers and binders. The shearing force of the single blade ensures that the additives adhere evenly to the surface of the metal particles, improving the quality of metallurgical products.
Daily Chemicals and Pesticides Industry: Used for mixing raw materials for laundry detergent, dishwashing liquid, and pesticide technicals-such as mixing laundry detergent with surfactants and fragrances. The equipment has good sealing performance, preventing the raw materials for daily chemicals from absorbing moisture and clumping. When mixing pesticides, a nitrogen protection system can be equipped to prevent pesticide oxidation.
Operation and Maintenance Instructions
Operating Procedure of Single Paddle Mixer
1. Preparation: Check the power supply, motor, and discharge valve of the equipment to ensure they are functioning properly. Clean the inside of the mixing tank to ensure there is no residual material.
2. Feeding: Add materials according to the formula ratio through the feeding port or feeder. The feed amount should not exceed 75% of the effective volume of the mixing tank.
3. Parameter Setting: Set the stirring speed and mixing time on the control panel and start the equipment.
4. Mixing Operation: Observe the mixing status of the materials during operation. If any abnormality occurs (such as motor overload), the equipment will automatically stop and sound an alarm.
5. Discharging: After mixing is complete, stop the equipment, open the discharge valve (or start the tilting mechanism) to complete the discharge, and clean the mixing tank to prepare for the next batch.
Maintenance of Paddle Mixer Machine
*Routine Maintenance: Clean the mixing tank and impeller after each use to remove residual material; check the discharge valve seals for wear, and replace them immediately if leaks are found.
*Regular Lubrication: Add dedicated lubricating oil to the motor bearings and gearbox monthly to ensure smooth operation of the transmission system;
*Motor Maintenance: Check the motor wiring for looseness and the frequency converter parameters for normal operation, quarterly to avoid overload operation;
*Annual Overhaul: Conduct a comprehensive disassembly and inspection of the equipment annually, replace aging impellers and seals, and calibrate the concentricity of the motor and impellers to ensure stable equipment performance.
One-stop Custom Single Paddle Mixer Factory in China
Baoli Machinery's single paddle mixing machines can be customized to meet the specific material characteristics of different industries. We have a professional design and production team, providing a full-process service from equipment selection and customized production to installation and commissioning, ensuring that the equipment quickly adapts to your production needs. For more details (such as material compatibility testing, equipment pricing, and customization case studies), please feel free to contact us!
