Pigment Toner Powder Mixer
The V-shaped pigment toner powder mixer is a high-precision mixing device specifically developed for powdered materials such as organic pigments, inorganic pigments, and toners. It employs an optimized V-shaped double-cylinder structure, using the rotation of the two cylinders to drive the material mixing motion. The V-shaped mixer machine is constructed from wear-resistant and corrosion-resistant materials, achieving efficient and uniform mixing of multi-component pigments and accurate color reproduction. It is widely applicable to pigment tinting production in coatings, inks, plastics, printing, and other fields, providing color processing companies with an efficient, precise, and clean mixing solution.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Introduction of V-Shaped Pigment Toner Powder Mixer
The V-shaped pigment toner powder mixer is a high-precision mixing device specifically developed for powdered materials such as organic pigments, inorganic pigments, and toners. It employs an optimized V-shaped double-cylinder structure, using the rotation of the two cylinders to drive the material mixing motion. The V-shaped mixer machine is constructed from wear-resistant and corrosion-resistant materials, achieving efficient and uniform mixing of multi-component pigments and accurate color reproduction. It is widely applicable to pigment tinting production in coatings, inks, plastics, printing, and other fields, providing color processing companies with an efficient, precise, and clean mixing solution.
Key Features of V-Shaped Pigment Toner Powder Mixer
Adjustable V-shaped Structure for High Uniformity and Accurate Color Reproduction
Utilizing a V-shaped double-cylinder structure with an adjustable angle of 95°-110°, the angle can be flexibly adjusted according to the pigment's specific gravity, optimizing material flow trajectory. Within the cylinders, the material undergoes a powerful polymerization and uniform dispersion process as it rotates, ensuring molecular-level homogeneity of multi-component pigments with a mixing uniformity exceeding 99.8%.
Anti-Adhesion Material for Contamination Prevention and Easy Cleaning
The inner walls of the double cylinders in contact with the material are made of 304/316L stainless steel with a Teflon wear-resistant and anti-stick coating. This coating offers high smoothness and strong adhesion, effectively reducing pigment powder adhesion to the cylinder walls and preventing cross-contamination between different colors, ensuring the purity of the next batch of color mixing. Simultaneously, the anti-stick coating is resistant to pigment solvent corrosion. Combined with a large-diameter quick-opening discharge port and high-pressure spray cleaning interface, cleaning requires no scraping, significantly improving color change efficiency.
Negative Pressure Dust Control System: Cleanliness and Environmental Protection Combined
Addressing the easily airborne nature of pigment powder, the equipment is equipped with a dual dust control system: a sealed feed inlet and a negative pressure dust collection device. The feed inlet uses a telescopic sealing cover that seamlessly connects to the hopper, preventing dust spillage during feeding. The negative pressure dust collection device collects trace amounts of dust generated during the mixing process in real time, achieving a dust collection rate of over 99%. This protects the respiratory health of operators and prevents dust pollution of the workshop environment and equipment circuits, meeting the environmental and safety requirements of chemical workshops.
Formula Storage, Data Traceability, and Guaranteed Batch Consistency
The equipment features a high-performance PLC control system that supports the storage of 200 color formulas. It accurately records the mixing parameters (angle, speed, time, material ratio) for each color mixing scheme. Subsequent production can simply recall the formula with a single click to reproduce the same color, avoiding batch color differences caused by manual color mixing. Simultaneously, the system automatically records mixing data for each batch (such as mixing time and equipment status), supporting data export and traceability to meet quality control and customer traceability needs.
Application Areas of V-Shaped Pigment Toner Powder Mixer
Suitable for pigment tinting in water-based and oil-based coatings, such as color mixing in exterior wall coatings and furniture coatings. The adjustable V-shaped structure accommodates the mixing of pigments with different specific gravities, such as titanium dioxide and iron oxide red. High uniformity ensures even color without blooming. Formula storage supports rapid switching between various popular colors for production. Suitable for coating factories and building material color processing companies.
Used for mixing pigments and binder powders in offset and screen printing inks, such as tinting packaging printing inks and label inks. Teflon coating prevents ink pigment adhesion, low residue ensures no cross-contamination between different colors, and precise tinting results in rich and consistent colors in printed materials. Suitable for ink factories and printing and packaging companies.
Suitable for mixing plastic masterbatch powder, plastic-specific pigments, and resin powders, such as coloring PP and PE plastics. High uniformity ensures even color and no spots in finished plastic products. The wear-resistant coating meets the high requirements of plastic processing and is suitable for masterbatch manufacturers and plastic parts manufacturers.
Used for mixing ceramic glaze pigments, tile pigments, and putty powder tinting agents, such as color matching for ceramic art tiles. Large capacity models (1000L and above) meet the needs of mass production in building materials. The corrosion-resistant material is compatible with the acid and alkali components in ceramic glazes and is suitable for ceramic factories and building material color matching centers.
Suitable for mixing stationery pigments (such as crayon and watercolor powder) and daily chemical product pigments (such as colored soap powder and cosmetic pigments). The negative pressure dustproof system ensures a clean workshop. Precise color matching meets the diverse color needs of stationery and daily chemical products and is suitable for stationery factories and daily chemical product companies.
Technical Specifications of V-Shaped Pigment Toner Powder Mixer
|
Model |
Main Structural Dimensions(mm) |
Capacity |
Maximum Mixing Amount |
Speed |
Machine Weight |
Total Power |
||||||
|
L |
W1 |
W2 |
H1 |
H2 |
H3 |
DN |
L |
KG |
Rpm/min |
KG |
KW |
|
|
JB-180 |
1780 |
800 |
1220 |
1700 |
650 |
1870 |
150 |
180 |
90 |
3-12 |
300 |
1.5 |
|
JB-300 |
1900 |
900 |
1450 |
1850 |
650 |
2100 |
150 |
300 |
150 |
3-12 |
500 |
2.2 |
|
JB-500 |
2500 |
1220 |
1600 |
2250 |
650 |
2250 |
200 |
500 |
250 |
3-12 |
800 |
3 |
|
JB-1000 |
3050 |
1650 |
2190 |
2500 |
650 |
2840 |
200 |
1000 |
500 |
3-12 |
1200 |
4 |
|
JB-1500 |
3350 |
1650 |
2350 |
2980 |
650 |
3000 |
200 |
1500 |
750 |
3-12 |
1500 |
5.5 |
|
JB-2000 |
3800 |
1900 |
2600 |
3050 |
650 |
3250 |
200 |
2000 |
1000 |
3-12 |
1900 |
7.5 |
|
JB-2500 |
3990 |
1900 |
2850 |
3200 |
650 |
3500 |
250 |
2500 |
1250 |
3-12 |
2400 |
11 |
|
JB-3000 |
4650 |
2200 |
3050 |
3400 |
650 |
3700 |
250 |
3000 |
1500 |
3-12 |
3100 |
15 |
|
JB-4000 |
4950 |
2200 |
3250 |
3600 |
650 |
3900 |
250 |
4000 |
2000 |
2-8 |
4200 |
18.5 |
Product pictures
One-stop V Shaped Mixer Factory in China
The V-shaped pigment toner powder mixer boasts high uniformity in color mixing, dust and dirt prevention, and precise controllability as its core competitive advantages, making it an ideal device for pigment color processing. We can customize equipment volume and functions (such as upgrading explosion-proof design and adding online color difference detection) according to the customer's pigment type (organic/inorganic) and production scale, providing a full-process service from equipment installation and commissioning to color mixing process guidance. If you would like to learn more details (such as laboratory color mixing trials, customized solutions, and bulk quotations), please feel free to contact us!
Hot Tags: pigment toner powder mixer, China, suppliers, manufacturers, factory, design, price, for sale, quotation, made in China, V Cone Mixer, V Mixer Machine, V Blender, V Type Mixing Machine, V Shell Blender, V Shaped Blender
